Corrugated Board Machines

Cassette single facer

This production line is available in large amount automatic production, which can produce corrugated paperboard correspond to national standard with high quality, and adopted concentrated control, operarated and repaired easily, safely, reliable, reducing manpower, This production line adopts international energy saveing technology with oil heating, which can saveing 40 percents energy than steam heating, So this can reduce costs effectively. It’s an economical production in big, middle paperboard commpany.

• 360E design speed: 200m/min 320E design speed: 180m/min
• Effective width: 1400mm- 2200mm.
• Corrugated roller diameter: φ360mm φ320mm
• Adopt negative pressure type design, so that the core paper can be uniformly pressed and attached to corrugated surface, evenly coated with glue to make the single corrugated corrugated paper better.
• Fast change roller, 10 minutes, replace the corrugated roller with electric trolley, into the machine, fixed on the machine base, quick and easy to replace the corrugated roll.
• Corrugated roller and wall-e roller are adopted with high stability air bag control system.
• The control of glue volume control adopts electric adjustment, the rubber device is electric, and the gluing system can operate independently when the host stops, preventing the glue from drying up.
• The portable gluing system is more convenient for maintenance and maintenance than cleaning.
• Simple operation control system, touch screen operation interface, display operation state with color drawing, easy to operate.
• Built-in preset with spray system to adjust core paper temperature and moisture

Fingerless adsorption single facer

Use and Characteristics:

• Design speed of SF320C: 150m/min SF360C design speed: 200m/min
• Effective width: 1400mm-2200mm
• Corrugated roller diameter: φ320mm φ 360mm
• Drive the gearbox to lubricate the oil, reduce the noise, the universal joint drive, and isolate the power source (optional).
• Upper roller, pressure roller and rubber roller lift, all with pneumatic control.
• The guide paper adopts vacuum adsorption, with air volume adjustment device, to maintain the stability of corrugated and corrugated form at high speed.
• The roller and pressure roller bearings are lubricated with high temperature resistance grease.
• The glue is used for adhesive.
• The upper and lower corrugated roller adopts 48CrMo high quality alloy steel, after heat treatment, hardness is above HV1200, surface carbonized tungsten or hard chromium plating treatment.
• The surface of the rubber roller is treated with the mesh cut and chrome plating.
• Manual or electric separation device.
• The glue department can be operated independently or independently in two ways.z

Fingerless adsorption single facer

Use and Characteristics:

• Design speed: 100m/min.
• Effective width: 1400mm- 1800mm.
• Corrugated roller: φ 280mm.
• The driving reducer adopts oil penetration lubrication, reducing noise, universal joint drive and isolating power source.
• Upper roller, pressure roller and rubber roller lift, all with pneumatic control.
• The guide paper adopts vacuum adsorption, with air volume adjustment device, to maintain the stability of corrugated type in high speed.
• The roller and pressure roller bearings are lubricated with high temperature resistance grease.
• The gelatinize part adopts automatic circulation for glue.
• The upper and lower corrugated roller adopts 48CrMo high quality chromium aluminum alloy steel, after heat treatment, the hardness is grinding on the surface of hrc58o-60o.
• The surface of the rubber roller has been treated with the mesh cut and chrome plating.
• Manual or electric separation device.
• The machine can operate independently or without independent operation, and the main power converter control (optional).

Heating exchange single facer

Use and Characteristics:

• Mechanical speed: 80m/min.
• Effective width: 1400mm- 1800mm.
• Adopt the hood type structure, with high pressure and powerful fan, and the air absorption and silencing equipment.
• Wall cast iron structure, wall thickness 130mm. Independent gearbox, universal shaft drive.
• he material of corrugated roller is 48CrMo alloy steel, which is tempered by adjustment, medium frequency quenching, surface polishing and chrome, the diameter of corrugated main roller is phi 280mm, the surface hardness HRC58 degree above.
• Corrugated roller and pressure roller adopt airbag type pressure, cushion shock absorption, long service life.
• Pneumatic control for glue, degumming, gluing roller diameter phi 215mm. After the surface has been polished, it can be treated with the hard chromium plating after the surface of the grooves. The surface of the rubber roller has been polished and treated with hard chromium plating.
• Four sets of electric heat pipes are used to heat and heat the oil, heating fast, without heating furnace, automatic temperature control and control of two groups.
• Strong closed-loop cycle of thermal conduction oil, low system pressure, no leakage, heat cycle utilization, less heat loss.
• The rodent structure stirring ring is installed in the hot roller, the heat efficiency is high, the drum is hot and even, corrugated forming well.
• The economical and environmental protection of the hot exchange single-side machine is small, which is especially suitable for small and medium-sized enterprises

Computer single facer corrugated cutting and stacker

Use and Characteristics:

• Effective width: 1600-2200mm
• Maximum speed: 150m/min
• The number of slitting knives: 5
• Minimum slitting width: 180mm
• Cutting time: 3-8s
• Blade accuracy: 0.5mm
• Cross-cutting length: 300~9999mm
• Crosscutting accuracy: 1mm (constant speed)
• Stacking height: 250~600mm (according to customers’ needs)
• Maximum carton length: 1600mm
• Constant tension paperboard conveying speed is strictly synchronized with the speed of the single-side machine.
• Alloy steel thin knife slitting, automatic grinding knife, blade life long, cutting quality high.
• Single servo control with longitudinal cutting knife, the list is fast, accurate and reliable.
• Adjust the speed inverter motor and frequency converter, adjust the speed of the board.
• The position of the left and right suction side of the blade should be adjusted with the edge tool.
• The crosscutting cabinet adopts high quality casting, strict aging treatment, precise processing, and long-term stable operation of the equipment.
• Alloy steel seamless steel tube spiral cutter shaft, economic processing, dynamic balance correction, high rigidity, small inertia.
• Crosscutting knife USES the German kobe communication servo controller.

Hydraulic mill roll stand

Use and Characteristics:

• Using double – rod cylinder symmetry four arms structure, can support two volumes of original paper at the same time.
• Through the hydraulic transmission mode, the clamping, lifting and deviation of the paper roll are realized.
• The top end adopts multi-point brake or manual tension brake. The top adopts the tooth-shaped chuck to reduce the waste of paper.
• The width of the original paper is from 1200mm to 2800mm and the diameter of the supporting paper is 1500mm.
• Maximum weight: V5B: 2.5t V6B: 3.5t.
• Spindle diameter: φ 242mm/φ 270mm

Electric mill roll stand

Use and Characteristics:

• The diameter of the original paper is 1400mm
• Maximum weight 2T
• Using single slide symmetry four arms structure, two rolls of original paper can be supported at the same time
• Single point pneumatic brake
• The clamping and rotating machinery of the arm has a fixed torque clutch, which is safe and reliable

Preheater

Use and Characteristics:

• Diameter of preheating roller: phi 600mm, phi 900mm, phi 1000mm, phi 1100mm optional.
• Effective width: 1400mm-2500mm
• Electric Angle, adjusting range of 360 ° arbitrary rotation, optional 2 root Angle shaft, increasing the Angle area.
• The surface of each roll is precision grinding and hard chrome treatment, clean and durable.
• Use disc seal head design to ensure that the original paper is evenly heated.
• Single or multi-layer configuration.

Duplex gluing machine

Use and Characteristics:

• Design speed of 250m/min, with a diameter of 320mm
• The rotation of each layer of pasting wheel is controlled by the inverter motor, which is controlled by the frequency converter to ensure the synchronization of each layer of paste speed and can be operated separately.
• Since the rotation of each layer of the paste wheel is controlled by the variable frequency motor, it can still be controlled by the frequency converter with the same speed on the same line as the converter.
• The control of the amount of paste and the amount of control can be separated and automatic.
• According to the speed of the moving motor to achieve the required amount of control.
• According to the variation of speed automatically when completed by coder and PLC automatic control and man-machine interface display values, to ensure that the corrugated machine at high and low speed see paste on the amount needed to ensure the stability of the pit of paper quality.
• When the roller stops, the roller will lift automatically, and the roller will be automatically idled.
• Optional roller compression or elastic contact pressure.

Double facer

Use and Characteristics:

• Design speed: 200-250m/min, width of 1800mm-2500mm
• Automatic control of computer interface PLC, the number of heating plates and the pressure size of automatic switch, so as to ensure the good condition of the corrugated peaks of different grams of heavy corrugated paper.
• The surface of the heating plate is treated with the eye film and hard chromium plated. 600 mm wide. 18-22 block options.
• Thermal pressure plate structure can be used to adjust the pressure (optional) according to the thickness of the production board.
• The upper cotton ribbon is equipped with double cylinder s-type cotton belt tensioning device. Select manual or automatic tape – belt rectifying device.
• The drive department adopts independent gearbox. Electromagnetic speed regulating motor or variable frequency motor drive.
• The driving roller surface is coated with wear-resistant rubber, which has a human font structure and a medium height to ensure the smooth output of the paperboard.

Double Facer

Use and Characteristics:

• Design speed: 150-180m/min, width 1400mm-2200mm
• The heating plate structure is 600mm, and the quantity can be configured to 8-14 blocks according to the production line speed.
• The surface of hot segment plate is ground and can be plated hard chromium, which meets the national standard of type ii pressure vessel.
• The hot segment adopts the pressure roll structure or the thermal pressure structure, but according to the number of layers of the production board, the pressure of the section pneumatic adjustment can be selected.
• Cylinder tensioning device is adopted for cotton belt. Choose electric or automatic conveyor belt rectifying device.
• The driving part adopts oil – invaded gearbox, which can be driven by electromagnetic speed regulating electric or variable frequency motor.
• The main drive roller surface wear-resisting rubber, the surface of the waist drum type, preventing the transmission of the deviation.

Thin blade slitter scocer

Use and Characteristics:

• Design speed: 120m/min
• Effective width: 1400mm-2200mm
• Knife wheel configuration: four knives, six lines, five knives eight, six knives ten lines.
• Adopt novel thin knife high-speed cutting paper with smooth and smooth incision.
• Automatic sharpener system can realize the production process, constant grinding knife blade, pneumatic control knife device, can be based on the material or the repair condition at any time to set the interval meter and the time of grinding knife.
• Overall electric horizontal shift, effectively matching the cardboard running deviation.

Double Facer

Use and Characteristics:

• Design speed: 150-180m/min, width 1400mm-2200mm
• The heating plate structure is 600mm, and the quantity can be configured to 8-14 blocks according to the production line speed.
• The surface of hot segment plate is ground and can be plated hard chromium, which meets the national standard of type ii pressure vessel.
• The hot segment adopts the pressure roll structure or the thermal pressure structure, but according to the number of layers of the production board, the pressure of the section pneumatic adjustment can be selected.
• Cylinder tensioning device is adopted for cotton belt. Choose electric or automatic conveyor belt rectifying device.
• The driving part adopts oil – invaded gearbox, which can be driven by electromagnetic speed regulating electric or variable frequency motor.
• The main drive roller surface wear-resisting rubber, the surface of the waist drum type, preventing the transmission of the deviation.

NC cutting machine

Use and Characteristics:

• Design speed: 100-150m/min; Effective width: 1400-2200mm
• Can store 200 sets of orders, change the cutting paper specifications quickly and accurately, do not stop changing the order, and can realize the computer networking, facilitate the production management.
• The gear shaft transmission gear adopts the high frequency quenching of fine forging steel material to realize the no-side gap drive, and adopts the advanced seamless connection mode and the transmission precision is high.
• Transverse cutter blade with blade structure, sawtooth blade. Shear shear force, small shear force, long blade life.
• Both front and rear paper wheels are made of the sun wheel, which is smooth and smooth, with uniform pressure, not easy to press down or cause blockage.
• This model is energy storage brake (non-energy consumption braking). Therefore, low energy consumption during the production process, the average electricity consumption is 1/3 of the ordinary NC cutting machine, saving more than 70%, and achieving the goal of saving money.
• Precision adjustable gap gear ensures precise meshing and running balance.
• Use independent oil pump and filter to match the oil supply, lubrication and cooling of each gear.
• Knife roller: high quality precision forging steel with good balance

Computer sheet cutter

General technical parameters:

• working width：1800mm
• Mechanical speed：60m/min
• Minimum cut length：300mm
• Maximum cutting length：9000mm
• Cutting accuracy: uniform speed ±1.5mm

Power motor and electrical parameters:

• main drive motor power：3KW
• Full AC Synchronous Servo Control
• Papermaking motor power：3KW（Frequency）

Fully automatic high speed flexo printer slotter gluer line (case maker)

Use and Characteristics

• Integrated CNC control system, trouble-shooting, production management,remote maintenance.
• Quick printing plate mounting, motorized phase zero.
• Powerful dust remover, with anti-static bar, centralized dust collection, less ECT loss.
• High precious transfer structure with ceramics vacuum transfer wheel, good registration accuracy.
• Creasing-slotting unit, prevent creasing line from bursting,better folding.
• Counter ejector with down stacking.
• Choose international brand electric components and transfer bearings,pass CE certification.

High defination flexo printer slotter die cutter machine

Quality: Due to high requirements for mechanical quality, raw materials selection, processing, assembly of industrial control over the industry standard, using the new design, quality management system, comprehensive tracking to every detail, delivery to the customer in both hardware and software are a high quality equipment Stable: The lead feeder, servo phase, vacuum adsorption, many rows dislocation arrangement design, favors the cardboard stable transmission. Reinforced frame positioning device, gear direct rigid connection in the wallboard, imported gear from Taiwan and bearing from japan with high speed and long-term stability, with integral anilox roller lift version to keep promotion assure printing, the whole machine adopts the French Schneider electric, host, fan, PLC, touch screen use GERMAN SIEMENS. Precision: Rubber roller surface with double glue technology, low pressure transmission from the impact of the pneumatic pressure, can control the whole vacuum adsorption, more with a word dislocation encryption round ceramic array, cardboard more adsorption, without beating, the overall precision of the anilox roller transmission device, full speed to reduce anilox roller beating, with servo phase adjustment increase anilox roller printing quality, down adjustment pressure structure of the die cutting roller keep paperboard line transmission precision guarantee. Efficiency: Patent type feeding width automatic adjustment device and printing locking device with screw. With 4.0 engineering design of industrialization, both hardware and software are charged with the author’s high efficiency tools. Feeding – dust removing – printing – pre drying- coating- drying-slotting- die cutting-gluer line- case maker Service:Based on the industry’s first use of PDM design file management system, complete technical support files, regardless of the long time can still be credible commitment to customers, continuous and efficient after-service for the customer support. This machine also with long-range control with internet. We can monitoring the machine and do service in China office.

Economic 920/1224/1424 autmatic high-speed water-based printing slotting die-cutting machine

Use and Characteristics:

• High-quality material and fittings are used for the machine
• The drive gears are hardened and ground.(Hardness>HRC60).
• Automatic zero set.
• All the clearance can be adjusted manually or electrically.
• The machine is manufactured according to the high requirement for operation,reliability and safety. Rapid order changing and convenient operation.
• All rolling shafts are plated with Chromium to enhance hardness.
• All electrical appliances using CHNT brand, stable performance.

Semi-auto printing slotting die-cutting machine

Feeder unit

• chain of semi-automatic feed
• ateral positioning to guarantee accurate feed
• automatic counting

Printer unit

• electric planetary phase adjustment, the figures show
• Mechanical parking, the net roll automatically from the plate surface.
• ink rubber roller automatic idling system, the machine stop when the ink to dry.
• automatic brake institutions and the unit after the separation, brake locking weeks displacement, keep the press bit.
• can be any combination of one to four colors.
• pneumatic suction ink system saves ink, easy to clean.
• according to user requirements, the plates of the roller can be used hanging devices to make pasting save time, effort.

Slotter unit

• slotting phase 360 degrees electric planetary gear adjustment.
• slotted parts of the tool of special design and manufacture of long service life.45 # steel forgings
• gear, helical gear driving.
• All roller by polished chrome handle.
• spray lubrication, ensure life.
• unit electric displacement, cylinder lock.

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