sodhisons

A fully integrated system for high volume production

The SMW-1050D is a high speed laminating machine specially developed for high volume industrial needs where flexibility and quick turnaround is needed. This is a fully integrated system incorporating an automatic feeder, a powder cleaner, a lamination station, an automatic sheet separator and an integrated stacker which allows you to produce high quality laminated work combined with an excellent profitability factor. The SMW-1050D is an ideal solution for all your high volume lamination needs. Two large user-friendly touch screen control panels, the easy access to all vital parts of the machine allowing quick adjustments contributes to reduce considerably set up times.

FEEDER

Non- Stop Feeder, with automatic motorized platform and auto protection function
Overlap adjustment by servo
Feeding: Up & down pile facilities
Pile loading facilities: Yes
Vacuum table
Vacuum pump: Yes Feeder pile height : 1000 mm
Feeder pile height : 1000 mm
Front Lay and Side lay

POWDER CLEANING

Calendaring Roller with Doctor Blade for Powder Cleaning (optional )
Brush Roller with Vacuum for Powder Cleaning (optional)

LAMINATOR

Heating type: High accuracy intelligent heating system (electromagnetic cylinder), patented technology. No oil or water, safe and clean. Save up to 30% of electricity consumption compared to oil heating solution. Heating temperature stable and heat compensation fast. Some other laminating machine producers promote external electromagnetic heating cover, but this kind of heating exposes operators/workers to the electromagnetic field, which will greatly damage their health and put enterprises into legal risk. Our heating solution is based on electromagnetic field ENCLOSED INSIDE of the cylinder, which will not generate any harm to anybody near it.

Electro Magnetic Heating system for Main Nipping roller, Japanese Technology
Electric Heating for Top Drying Drum
Integrated heat generator and exchanger for maximum energy saving.
Electronic temperature control: temperature difference < 2degree Centigrades
Max temperature: 140°C
Pneumatic Nipping Pressure of 15 Tonnes
Banana roller: Yes pneumatically adjustable
Decurling bar
Two Reverse roller system with Doctor blade for Adhesive Coating
Teflon coating on all adhesive parts/tray, greatly reducing time and difficulty of cleaning
Automatic open/close of oven, easy for cleaning and maintenance
1st Film Unwinding Air Shaft with brake and 3″ core
2nd Film Unwinding Air Shaft 3” core has double functions which can also be used as rewinding shaftfor thin paper max diameter 500mm (optional)
One set of film slitting blade and waste film rewinding motor
Tension Controller for Film Unwinding – Electro Magnetic
Tension controller between laminator and sheet cutter – Servo Driven
Process control: single central panel for ease of operation
Automatic open/close of oven, easy for cleaning and maintenance

SHEET SEPARATOR

Patented HOT KNIFE technology for cutting PET, Metallic film or Nylon film, no film tail
Rotary blade cutting for BOPP film
Perforating Wheel cutting system for BOPP film
Cutting roller for BOPP film – Pneumatic driven and controlled by Motion Controller Brush roller after cutting
Brush roller after cutting

STACKER

Delivery conveyor with Double cross belt system
Stacker pallet in feed, with automatic motorized platform and auto protection function
Pile loading: Pallet in feed
Paper Height : 1000mm
Pneumatic Side pushers
Slow down function when sheets are in disorder
Conveyer belt from AMMERAAL BELTECH, made in Switzerland

ELECTRONIC PANEL

Four Servo Drives – each at Feeder, Overlap, Tension Controller and Hot knife
OMRON- PLC, Two 10” Touch screen, SERVO, MOTOR DRIVES
DELTA- Electro Magnet Heating Controller
Baumer Laser sensor, completely produced in and imported from Switzerland

SPECIFICATIONS

Power:

Voltage 380V-50 Hz
3 phases plus earth and neutral with a circuit breaker
Heating power15Kw
Overall power 88 Kw
Power consumption 40 -45 kw

Working Floor space

13.00m × 4.5 m X 3.1m

Air

Pressure: 6 bar or 90 psi
Volume: 450 litres per minute, 26 cfm air sec, air volume must be constant.
Incoming air: 10mm diameter pipe
Compressor: supplied by the customer.

Safety Approval- CE

TECHNICAL SPECIFICATIONS FOR MODEL SMW-1050D

1.	Maximum Sheet Size	1050 x 1200 mm
2.	Minimum Sheet Size	390 x 390 mm
3.	Mechanical Speed	upto 100 meters/minute*
4.	Production Speed	60-80 m/min *
5.	Overlap Accuracy	+/- 2mm *
6.	Hot Knife Cutting Accuracy	+/- 1mm *
7.	Paper Grammage	100-450 gsm
8.	Film	10-40 microns
9.	Film Type	BOPP, PET, Metalised PET, Anti Scuff Matt, Silky Matt Nylon, Eco Touch & Linen film.

*Depends upon material such as paper, glue, material properties, operator skills, and general operating conditions. Specification are subject to change without any prior notice. Accuracy of overlap & Hot Knife cutting is on average speed

OPTIONALS INCLUSIVE

Calendaring Roller with Doctor Blade for Powder Cleaning
Brush Roller with Vacuum for Powder Cleaning
2nd Film Unwinding Air Shaft 3” core has double functions which can also be used as rewinding shaft for thin paper max diameter 500mm
Remote Diagnosis Service Assistance through LAN/4G
Strong heated air drying system for rapid and efficient drying.
Strip Cutting Attachment with shaft & blade

KDX